FUZ SHIN
Electrohydraulic control and plastic injection machine special use Vector Control Servo Driver
Electrohydraulic control and plastic injection machine special use Vector Control Servo Driver
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This servo drive is specifically developed for driving permanent magnet servo motors (PMSM) and can achieve high-performance vector control of permanent magnet synchronous motors; This driver adopts high-performance vector control technology and is configured with optimization for the process action characteristics of the injection molding machine drive process, such as injection speed, pressure maintenance accuracy control, and smoothness control when working in conjunction with the injection molding machine controller. It also has back-end software monitoring and communication bus functions, supports multiple encoder types, and has rich and powerful combination functions with stable performance. This product is mainly used in industries such as plastic molding, pipe extrusion, shoemaking, rubber, and metal die-casting. Further improvement in oil pressure control performance, faster pressure and speed response, smaller steady-state pressure fluctuations, and smaller volume.
Vector control parameters list:
|
The H2 group vector control parameter region |
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|
H2-00 |
(Low speed) Speed ring proportional gain 1 |
0～400 |
30 |
◑ |
|
H2-01 |
(Low speed) velocity loop integration time 1 |
0.01s ～10.00s |
0.50s |
◑ |
|
H2-02 |
Speed loop switching frequency 1 |
0.00～H2-05 |
5.00Hz |
◑ |
|
H2-03 |
(High speed) speed ring proportional gain of 2 |
0～400 |
20 |
◑ |
|
H2-04 |
(High speed) Speed loop integration time 2 |
0.01s ～10.00s |
1.00s |
◑ |
|
FC |
name |
Set the scope |
Factory value |
change |
|
H2-05 |
Speed loop switching frequency 2 |
H2-02 to the maximum frequency H0-10 |
10.00Hz |
◑ |
|
H2-06 |
The PWM mode switching frequency |
From 0.00 to the maximum frequency H0-10 |
150% |
◑ |
|
H2-07 |
The speed-feedback filtering time |
0.000s ～0.100s |
0.000s |
◑ |
|
H2-08 |
torque control |
0: Invalid 1: valid |
64 |
◑ |
|
H2-09 |
Recurrent source selection |
0：H2-10 1：AI 1 2：AI 2 3：AI 3 4: Keep 5: Communication given The simulated input range corresponds to H210 |
0 |
◑ |
|
H2-10 |
Torque upper limit number |
0.0%～250.0% |
150.0% |
◑ |
|
H2-11 |
Recurrent filter bandwidth |
0Hz ～1500Hz |
0 |
◑ |
|
H2-12 |
The VC overvoltage inhibition is enabled |
0: invalid 1: valid |
0 |
◑ |
|
H2-13 |
Current-ring low-speed proportional gain |
0.2～5.0 |
1 |
◑ |
|
H2-14 |
Current-ring low-speed integral gain |
0.2～5.0 |
1 |
◑ |
|
H2-15 |
Current-ring high-speed proportional gain |
0.2～5.0 |
1 |
◑ |
|
H2-16 |
Current-ring high-speed integral gain |
0.2～5.0 |
1 |
◑ |
|
H2-17 |
The M-axis current ring is adjusted at a high speed |
1%～100% |
1% |
◑ |
|
H2-18 |
The T-axis current ring is adjusted at a high speed |
1%～100% |
1% |
◑ |
|
H2-19 |
The VC excitation boost value |
0～20.0% |
0.10% |
◑ |
|
H2-20 |
ASR zero-servo switching frequency |
0～H0‑ 10 |
50.00H |
◑ |
|
H2-21 |
The VC rotation difference compensation coefficient |
0.5%～2.00% |
0.70% |
◑ |
|
H2-22 |
The VC oscillation inhibition mode |
0～2 |
0 |
◑ |
|
H2-23 |
The VC suppresses the oscillatory gain |
0～100 |
0 |
◑ |
|
H2-24 |
The VC vector controls the overexcitation gain |
0～200 |
0 |
◑ |
|
H2-25 |
Overvoltage modulation factor |
100%～120% |
110% |
◑ |
|
H2-26 |
Bus voltage filter |
0.000～0.100 |
0 |
◑ |
|
H2-29 |
AntiEMF compensation is enabled |
0: Invalid 1: enable |
0 |
◑ |
|
H2-30 |
The velocity loop parameters are enabled |
0: Invalid 1: enable |
0 |
◑ |
|
H2-31 |
Expected speed loop Bandwidth (high speed) |
1.0Hz ～200.0Hz |
10.0Hz |
◑ |
|
H2-32 |
Expected Speed Ring Bandwidth (low speed) |
1.0Hz ～200.0Hz |
10.0Hz |
◑ |
|
H2-33 |
Expected Speed Ring Bandwidth (zero speed) |
1.0Hz ～200.0Hz |
10.0Hz |
◑ |
|
H2-34 |
Speed ring rigidity grade |
1～9 |
7 |
◑ |
|
H2-35 |
System inertia |
0.001～50.000 |
0.001 |
◑ |
|
H2-36 |
Single machine inertia of motor |
0.001～50.000 |
0.001 |
◑ |
|
H2-37 |
The highest frequency of inertia identification |
20～100% |
80% |
◑ |
|
H2-38 |
Habit identification, acceleration and deceleration time |
1.0～50.0s |
15.0s |
◑ |
|
H2-39 |
Speed ring dynamically optimized test bandwidth 1 |
1.0Hz ～200.0Hz |
5.0Hz |
◑ |
|
FC |
name |
Set the scope |
Factory value |
change |
|
H2-40 |
Speed loop dynamically optimized test bandwidth 2 |
1.0Hz ～200.0Hz |
10.0Hz |
◑ |
|
H2-41 |
Speed loop dynamic optimization test bandwidth 3 |
1.0Hz ～200.0Hz |
15.0Hz |
◑ |
|
H2-42 |
Speed ring dynamically optimized test bandwidth 4 |
1.0Hz ～200.0Hz |
20.0Hz |
◑ |
|
H2-43 |
Habit identification and dynamic setting speed |
0～100% |
30% |
◑ |
|
H2-44 |
Rotor time constant check is enabled |
0: Invalid 1: enable |
0 |
◑ |
|
H2-45 |
The rotor time constant checks the torque amplitude |
10%～100% |
30% |
◑ |
|
H2-46 |
Number of rotor time constant checks |
1～6 |
3 |
◑ |
|
H2-47 |
Ause identification enabling |
0: Invalid 1: enable |
0 |
◑ |
|
H2-48 |
Inertile identification speed ring bandwidth setting value |
0.1Hz ～100.0Hz |
10.0Hz |
◑ |
|
H2-49 |
Inertile volume identifies the running direction |
0～1 |
1 |
◑ |
|
H2-50 |
Habit identification mode |
0～1 |
0 |
◑ |
|
H2-51 |
The acceleration and deceleration coefficient of inertia identification |
0.1～10.0 |
1 |
◑ |
|
|
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|
P3-00 |
Oil pressure control mode |
0: Non-oil pressure control mode 1: Oil pressure control mode 1 (CAN given) 2: Oil pressure control mode 2 (given for analog channel) 3: CAN oil pressure mode 4: Keep |
0 |
◐ |
|
P3-01 |
maximum speed |
~30000rpm |
2000rpm |
|
|
P3-02 |
System oil pressure |
0.0kg / cm 2 ~ Maximum oil pressure (P3-03) |
175.0kg /cm 2 |
|
|
P3-03 |
Maximum oil pressure |
System oil pressure (P3-02) ~ 500.0kg/cm 2 |
250.0kg /cm 2 |
|
|
P3-04 |
Oil pressure command ramp time |
0.000s ～ 2.000s |
0.020s |
|
|
P3-05 |
Oil pressure control Kp 1 |
0.0 ～ 800.0 |
210.0 |
|
|
P3-06 |
Oil pressure control Ti 1 |
0.001s ～ 10.000s |
0.100s |
|
|
P3-07 |
Oil pressure control Td 1 |
0.000s ～ 1.000s |
0.000s |
|
|
P3-08 |
Maximum reverse speed |
0.0% ～ 100.0% |
10.0% |
|
|
P3-09 |
underset |
0.0% ～ 50.0% |
0.5% |
|
|
P3-10 |
base pressure |
0.0 kg/cm 2 ～ 50.0 kg/cm 2 |
0.5kg/cm 2 |
|
|
P3-11 |
Oil pressure control Kp 2 |
0.0 ～ 800.0 |
210.0 |
|
|
P3-12 |
Oil pressure control Ti 2 |
0.001s ～ 10.000s |
0.100s |
|
|
P3-13 |
Oil pressure control Td 2 |
0.000s ～ 1.000s |
0.000s |
|
|
P3-14 |
Oil pressure control Kp 3 |
0.0 ～ 800.0 |
210.0 |
|
|
P3-15 |
Oil pressure control, Ti 3 |
0.001s ～ 10.000s |
0.100s |
|
|
P3-16 |
Oil pressure control Td 3 |
0.000s ～ 1.000s |
0.000s |
|
|
P3-17 |
Oil pressure control Kp 4 |
0.0 ～ 800.0 |
210.0 |
|
|
P3-18 |
Oil pressure control Ti 4 |
0.001s ～ 10.000s |
0.100s |
|
|
P3-19 |
Oil pressure control Td 4 |
0.000s ～ 1.000s |
0.000s |
|
|
P3-20 |
AI zero-drift automatic correction |
0: Invalid; 1: enable |
0 |
|
|
P3-21 |
Failure detection time of the oil pressure sensor |
0.000s: Detection is invalid 0.001s ～ 60.000s |
0.500s |
|
|
P3-22 |
Pressure control state output maximum speed setting |
0.0% ～ 100.0% |
10.0% |
|
|
P3-23 |
Pressure control state output the minimum oil pressure setting |
0.0% ～ 100.0% |
60.0% |
|
|
P3-24 |
Pressure control state output delay time |
0.000s ～ 10.000s |
0.100s |
|
|
P3-25 |
The first set of oil pressure instruction rises the S-filter time |
0.000s ～ 1.000s |
0.040s |
|
|
FC |
name |
Set the scope |
Factory value |
|
change |
|||
|
P3-26 |
The first set of oil pressure instruction drops the S filter time |
0.000s ～ 1.000s |
0.020s |
◑ |
||||
|
P3-27 |
The first set of oil pressure overshoot suppression detection grade |
0～2000 |
200 |
|
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|
P3-28 |
The first group of oil pressure overshoot inhibition coefficient |
0～3.000 |
0.200 |
|
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|
P3-29 |
Oil pressure ring gain coefficient |
0.20～5.00 |
1.00 |
|
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|
P3-30 |
Pressure mode switching speed mode torque upper limit |
50.0%～250.0% |
160.0% |
|
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|
P3-31 |
The first set of oil pressure command delay time |
0.020s ～ 0.500s |
0.100s |
|
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|
P3-32 |
Minimum input from machine |
0.0% ～ P3-34 |
0.0% |
|
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|
P3-33 |
The slave minimum input corresponds to it |
-100.0% ～ 100.0% |
0.0% |
|
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|
P3-34 |
Enter from the machine midpoint |
P3-32 ～ P3-36 |
0.0% |
|
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|
P3-35 |
Enter input from the middle point |
-100.0% ～ 100.0% |
0.0% |
|
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|
P3-36 |
Maximum input from machine |
P3-34 ～ 100.0% |
100.0% |
|
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|
P3-37 |
The maximum slave input corresponds to it |
-100.0% ～ 100.0% |
100.0% |
|
||||
|
P3-38 |
The multi-pump host determines whether the transmission speed is enabled |
0: Prohibit slave speed enabling 1: Allow the slave speed is enabled |
0 |
|
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|
P3-39 |
Multi-pump confluence pressure-holding control gain |
20～800 |
100 |
|
||||
|
P3-40 |
Multiple pump injection drops the PI to shake the pressure deviation |
0.0～50.0kg |
5.0kg |
|
||||
|
P3-41 |
Multi-pump injection drop PI to shake the flow lower limit |
0～30000rpm |
0rpm |
|
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|
P3-42 |
Multi-pump injection drop PI to shake the flow detection time |
0.200～2.000s |
0.400s |
|
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|
P3-43 |
Pressure deviation from the pump in multi-pump CAN communication mode |
0～50.0kg |
5.0kg |
|
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|
P3-44 |
Lower limit of flow from pump in multi-pump CAN communication mode |
-100.0%～100.0% |
0 |
|
||||
|
P3-45 |
Determine the shutdown time from the pump without the rotational speed command |
0.100～5.000s |
1.000s |
|
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|
P3-46 |
Stop down time from the pump without speed command |
0.001～5.000s |
0.200s |
|
||||
|
P3-47 |
Start the valve pressure relief delay |
0.001～5.000s |
0.100s |
|
||||
|
P3-48 |
Exit valve release release late |
0.001～5.000s |
0.100s |
|
||||
|
P3-49 |
Start the lower limit of the valve pressure relief pressure deviation |
0.0~P3-02 (Oil pressure of the system) |
0.0kg |
|
||||
|
P3-50 |
Start the lower limit of the valve |
0.0~P3-02 (Oil pressure of the system) |
0.0kg |
|
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|
P3-51 |
Lower limit of the fault detection current of the pressure sensor |
0%~300% (motor current rating H1-03) |
100% |
|
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|
P3-52 |
Upper pressure sensor fault detection speed |
0%~100% (Max. rotational speed P3-01) |
50% |
|
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|
P3-53 |
The second set of high-speed flow drop time |
0.000～5.000s |
0.100s |
|
||||
|
P3-54 |
The second set of high-speed flow determination value |
0～100.0% |
100% |
|
||||
|
P3-55 |
Stop the valve pressure relief pressure deviation |
0.0kg /cm 2 ～ P3‑02 |
0.0kg /cm2 |
|
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|
P3-56 |
Upper torque limit in the zero-torque mode |
0.0%～250.0% |
0.00% |
|
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|
P3-57 |
Upper limit of pressure sensor fault detection (E65.00) |
P3‑58～11.000V |
10.000V |
|
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|
P3-58 |
Lower limit of pressure sensor fault detection (E65.00) |
0.000 V ～ P3‑57 |
0.0V |
|
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|
P3-59 |
Failure detection time of the pressure sensor |
0.000s ～ 60.000s |
0.000s |
|
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|
FC |
|
|
Set the scope |
|
Factory value |
change |
|
|
|
(E65.00) |
|
|
|
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|
P3-60 |
Pressure sensor output signal mode |
0:0~10V output (4 ~ 20 mA requires hardware jumper) 1 ~5V output 2:1~6V output 3:1~10V output 4:0.25~10.25V output |
0 |
|
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|
P3-61 |
5-mode Multi-main pump command update cycle |
10ms ～ 30ms |
10ms |
|
|||
|
P3-63 |
High and low voltage PI parameters switching is enabled |
0: High and low voltage PI parameter switch is not on 1: High and low voltage PI parameters are switched on |
0 |
|
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|
P3-64 |
The first set of low-voltage control Kp |
0.0 ～ 800.0 |
210 |
|
|||
|
P3-65 |
The first set of low-voltage control Ti |
0.001 ～ 10.000 |
0.5 |
|
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|
P3-66 |
The first set of high-pressure control Kp |
0.0 ～ 800.0 |
260 |
|
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|
P3-67 |
The first set of high-pressure control, T |
0.001 ～ 10.000 |
0.02 |
|
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|
P3-68 |
Low pressure valve value |
0.0 ～ P3‑69 |
50.0bar |
|
|||
|
P3-69 |
High pressure valve value |
P3‑69 ～ P3‑02 |
100.0bar |
|
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|
P3-70 |
Low pressure valve value from the pump shutdown |
P3‑71 ～ P3‑02 |
0.0bar |
|
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|
P3-71 |
The allowable fluctuation value from the pump |
0 ～ P3‑70 |
0.0bar |
|
|||
|
P3-72 |
DI52 function time-lapse conversion of DI57 function time |
0.000s ～ 0.500s |
0.000s |
|
|||
|
P3-73 |
The DI52 function will automatically cut out the time |
0.000s ～ 0.500s |
0.000s |
|
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|
FC |
name |
Set the scope |
Factory value |
change |
|||
|
P4 group oil pressure control optimization group |
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|
P4-00 |
The current filtering time is displayed |
0～5.000S |
0.005s |
◑ |
|||
|
P4-01 |
Displays the rotational speed filtering time |
0～5.000S |
0.010s |
◐ |
|||
|
P4-02 |
The first set of oil pressure command drop time |
|
|
◐ |
|||
|
P4-03 |
The first set of oil pressure command rise time |
0～1.000s |
0.100s |
◐ |
|||
|
P4-04 |
The first set of flow instructions will drop the time |
0～1.000s |
0.100s |
◐ |
|||
|
P4-06 |
Flow rate leakage compensation value |
0.0%～50.0% |
0.0% |
◐ |
|||
|
P4-08 |
Minminimum pressure relief |
0.0kg/cm 2 ～ P3-02 |
0.0kg/cm 2 |
◑ |
|||
|
P4-09 |
Reverse pressure relief for long time operation protection time |
0.001s ～ 5.000s |
0.000s |
◑ |
|||
|
P4-10 |
The second set of oil pressure instruction rises the S-filter time |
0.001s ～ 1.000s |
0.030s |
◑ |
|||
|
P4-11 |
The second set of oil pressure instruction drops the S filter time |
0.001s ～ 1.000s |
0.030s |
◑ |
|||
|
P4-12 |
The second set of flow instruction goes up in time |
0～5.000s |
0.100s |
◑ |
|||
|
P4-13 |
The second set of flow instructions will drop the time |
0～5.000s |
0.100s |
◑ |
|||
|
P4-14 |
The second set of oil pressure command rise time |
0～2.000s |
0.020s |
◑ |
|||
|
P4-15 |
The second set of oil pressure command drop time |
0～2.000s |
0.020s |
◑ |
|||
|
P4-16 |
The second set of oil pressure overshoot suppression detection grade |
0～2000 |
200 |
◑ |
|||
|
P4-17 |
The second group of oil pressure overshoot inhibition coefficient |
0～3.000s |
0.050s |
◑ |
|||
|
P4-18 |
The second set of oil pressure command delay time |
|
|
◑ |
|||
|
FC |
name |
Set the scope |
Factory value |
|
change |
||
|
P4-22 |
Oil pressure suppression cancels the oil pressure deviation |
0.0kg/cm 2 ～ P3-02 |
10.0kg /cm 2 |
◑ |
|||
|
P4-23 |
Integral limit deviation maximum |
0.0kg/cm 2 ～ P3-02 |
25.0kg/ cm 2 |
◑ |
|||
|
P4-24 |
Integral-limit mode selection |
0～1 |
0 |
◑ |
|||
|
P4-25 |
Increase in the pressure ring output ceiling |
0～50.0 |
2.0 |
◑ |
|||
|
P4-26 |
Oil pressure PID algorithm selection |
0: Standard oil pressure algorithm 1: Dedicated algorithm 1 2: Dedicated algorithm 2 3: Dedicated algorithm 3 |
3 |
◑ |
|||
|
P4-29 |
The first set of oil pressure impact overshoot suppression pressure determination threshold |
0~100.0% (more than this value into overshoot inhibition |
70.00% |
|
|||
|
P4-30 |
The first set of oil pressure hit overshoot inhibition coefficient Kd |
0~1.00 (Strengthen inhibition) |
0.4 |
|
|||
|
P4-31 |
The second set of oil pressure impact overshoot pressure suppression threshold |
0~100.0% (more than this value into overshoot inhibition) |
70.00% |
|
|||
|
P4-32 |
The second set of oil pressure hit overshoot inhibition coefficient Kd |
0~1.00 (Strengthen inhibition) |
0.4 |
|
|||
|
P4-33 |
Algorithm 3 integrates the adjustment coefficient of 1 |
0～1.00 |
0.08 |
|
|||
|
P4-34 |
Algorithm 3 integrates the adjustment factor of 2 |
0～1.00 |
0.08 |
|
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|
P4-35 |
Algorithm 3 integrates the adjustment factor 3 |
0～1.00 |
0.08 |
|
|||
|
P4-36 |
Algorithm 3 integrates the adjustment factor of 4 |
0～1.00 |
0.08 |
|
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|
P4-41 |
Oil pressure speed command smooth filter level |
1‑300 |
1 |
|
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additional functions:
|
Function |
Description |
|
Virtual input / output IO |
Can flexibly achieve a variety of simple logic functions |
|
Motor overheat protection |
After selecting the suitable expansion card, the AI 3 can receive the motor temperature sensor input (PT 100, PT1000) to realize the protection of the motor overheating. |
|
Fast flow limit |
Avoid the frequent overflow fault of the drive |
|
Multi-motor switching |
With four sets of motor parameters, it can realize four motor switching control. |
|
Recovery parameters |
This feature allows customers to save or restore their own set parameters. |
|
Higher precision of the AI/AO |
Through factory correction (also site correction), AI/AO accuracy can reach less than 20mv. |
|
customize parameter displaying |
Users can customize the parameters that require display. |
|
Display changed parameters |
Users can view the modified parameters. |
|
The troubleshooting method is optional |
According to the needs, the user can determine the action mode of the drive after the occure of a specific fault:free shutdown, slow down, and continue to run. You can also choose the frequency of the continued runtime. |
|
PID parameter switching |
With two sets of PID parameters, you can switch by the terminal or automatically according to the deviation |
|
PID feedback loss detection |
Set the PID feedback loss detection value to realize the protection of PID operation |
|
DI/DO positive and negative logic |
The user sets the positive and negative logic of DI and DO independently |
|
DI/DO Response latency |
set DI, DO response delay time |
|
Instantly stop |
Ensure that the drive is continued to operate for a short period of time during instantaneous power failure or sudden voltage drop |
|
Regular operation |
Support a maximum of 6500 minutes of time running |
|
User programmable |
External programmable card to achieve user secondary development |
|
allocation of burden |
Using point-to-point communication enables load allocation between the two drives |
